Orders: 888 801-7271
Tech: (435) 654-1149

Samurai Transfer Case and Transfer Case Gears
4.16 (scroll down) and 6.5:1 ratios

 

 

samurai transfer case

Suzuki Samurai Transfer Case - 6.5:1 Gear Ratio

Yes, you read correctly, 6.5:1 gears are now here to kick the a$$ of all other gears on the planet... And yes, these are the featured gears from Extreme 4x4 TV on their project Zuk that also used our diesel conversion kit. Ian and Jesse over there just can't get enough of our parts and keep coming back for more!

 

With 6.5:1 Samurai Transfer Case Gears you get a 269% reduction in low range!

Samurai Transfer case gears for the 21st Century!!! These incredible Samurai transfer case gears work much in the same way as the old 4.16 gears Samurai owners have been loving for years, only better! Perfect for tires in the 32" and larger range.

samurai transfer caseNothing on the planet is lower, nothing on the planet is stronger, nothing on the planet gives you more torque and Crawling power than Rocky Road gears.... Nothing!!!

High range reduction is about 20% which is excellent for 32-33" tires without having to touch the ring and pinions. Rocky Road Crawler gears do work great with any tire size 31-36" though. What this means for you is a properly geared system while maintaining full factory ring and pinion strength. Feel the POWER both on and offroad with these revolutionary gears. Pictured are the 6.5:1 kits including the installation pieces.

Precise manufacturing tolerances exceed anything currently produced in the United States, and are also substantially quieter than other gearsets coming to market. The Creeper gears are also much stronger than any other 6:1 due to their innovative larger tooth pattern. They are also the only gears on the planet to come with ground teeth for better noise control on the highway. As well, they are built from +9000 series alloy which dwarfs the strength rating of weaker 8620 alloy gears coming to market. As a result, we are pleased to announce Creeper gears come with a full factory warranty.

Our rebuilt Samurai transfer cases require an additional core fee. This will be billed at the time of order and refunded after the return of your working and functional core gears or transfer case. If you have questions on this, please contact us. If ordering online, please also add in this core part ($325 for the complete rebuilt transfer case) so your online receipt will accurately reflect your billing..... you will be billed for the refundable core fee regardless of it is entered into your online order or not. Thank you.

samurai transfer case

Think our Samurai transfer case gears are for Rockcrawlers only? Think again! Check out Jeff Walker's huge tire'd, mud slinging beast, with our 6.5:1 MegaCrawler gears. Click on the pic for a larger view.

 

Samurai "Crawler" Gear Kits
Select kit
add to cart
6.5:1 Deluxe Gear Kits:
Gears, gaskets, counter bearings, thrust
washers, shims, counter shaft
6.5 Complete Transfer case:
Complete rebuild, we install gears, all
new bearings, gaskets, seals... spotless!

 

Samurai transfer cases came with two bolt patterns, 1988.5 was the switch-over year. If you have a 14mm bolt head at your driveshaft flanges, then please select the tcase option with the larger flanges.

 

 

 

 

4.16 Suzuki Samurai Transfer Case kits.

Replaces transfer case gears to reduce your low range a whopping 83% and the hi range 12%. This helps bring your power back on line when you get into those larger tires. This is the perfect gear kit for those running 30-31" tires on their Samurais.

samurai transfer caseIf you've lost the use of 5th gear with your Zuk, our tcase gears will put you back toward stock gearing and bring your highway power back up. The low range makes your vehicle virtually unstoppable on the trail with your new "tractor" gears. The very best instructions in the industry for do it yourselfers. Lots of crystal clear photographs (no photocopies of photocopies of.... as with other kits on the market) and easy to follow text. Or we can install them into a rebuilt case for you! Kit itself comes with the replacement gears. Our gears also carry a LIFETIME warranty. Some manufacturers claim that genuine Suzuki gears may not hold up... bald-faced lies. We proudly and easily offer a lifetime warranty for our gears for as long as you own the vehicle. In the well over 1,000 gearsets we have sold thru the years, not one single gearset has had a problem. A track record that one-piece gearsets can not top!!!

Crawler gears can also be ordered installed into a rebuilt transfer case. We go thru the case, clean it, change out all the bearings and seals, make it like new.... only better. It will be ready for another 20years of service. Our rebuilt t-cases are also available with the no cost option of the Split-H 2WD low shift pattern. A great choice for those who flat tow their vehicles as it offers a true neutral shift position.

Please note: These are THE genuine Suzuki gears that have been used for years and years and years and are tried and proven with millions of miles on Suzukis all over the planet. 'One piece' billet gearsets coming onto the market cannot say the same. Stay with what the world knows works, Suzuki genuine gears!

samurai transfer case Randy Ellis' award winning competition Samurai buggy with Rocky Road gears. Click for a larger view.

Gear kits come with the famous Rocky Road easy to follow instructions with plenty of pictures. Those who have bought gears from other shops (shame on them) with junk instructions often call us asking for our instructions as they are well known as the best in the business. Bad news for them is that our installation manual is ONLY available to our customers. Don't make a mistake and get the 'other gears', buy Rocky Road and you not only get the best gears in the industry, but also the best installation manual.

Our Samurai Transfer Case kits and rebuilt Samurai transfer cases require an additional core fee. This will be billed at the time of order and refunded after the return of your working and functional core gears or transfer case. If you have questions on this, please contact us. If ordering online, please also add in this core part ($125 for gears, or $325 for the complete rebuilt transfer case) so your online receipt will accurately reflect your billing..... you will be billed for the refundable core fee regardless of it is entered into your online order or not. Thank you.

 

Suzuki Samurai "Rocklobster" Gear Kits
Select kit
add to cart
4.16 gear kits:
Deluxe kit includes: Gears, gaskets, counter bearings, thrust
washers, shims, counter shaft
4.16 Complete Transfer case:
Complete rebuild, we install gears, all
new bearings, gaskets, seals... spotless!

 

Samurai transfer cases came with two bolt patterns, 1988.5 was the switch-over year. If you have a 14mm bolt head at your driveshaft flanges, then please select the tcase option with the larger flanges.

 

 

samurai transfer case

Samurai Transfer Case Front Output upgrade.

Putting in lower transfer case gears and really getting on the throttle can sometimes damage the front output shaft. This results in a loud popping noise under load and is detrimental to the life of the output shaft. Repeated popping of the front output shaft gear will result in gear failure and loss of power to the front axle.

In 1993 Suzuki upgraded the output shaft and stopped using the older style shaft that was prone to failure. These later style shafts are a drop in replacement for 1986-1989 transfer cases. This upgrade is especially good for transfer cases that have lower than stock gearing in them because the lower the gear, the higher the toque load going through the gear.

The front output gear can be installed without full disassembly of the transfer case. Only the front output cover needs to be removed to install this gear. Replace your older gear now and keep it in your tool box as a trail spare. Fits 1986-1995 Suzuki Samurai's.

You can order this kit on its own for self-installation. Or you can order it with our rebuilt transfer cases and we will install it for you at the time of our installation and rebuild.

Samurai Front Heavy Duty Output kit
Select kit
Add to cart
Front HD Output gear kit
for self-installation
Front HD Output gear to be installed into
a Rocky Road transfer case:
Please order transfer case above, 4.16 or 6.5 gearing.

 

 

 

Order line: 888-801-7271